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After you removed the rotors, how were the condition of the hub units?
Whenever I put new rotors on or after resurfacing, I clean the hub units with a die grinder because they usually have rust/dirt on them. It is just a way to ensure the rotors goes on flat.
When you get the kick-back pedal feel, can you hear the ABS pump going off?
Like you said, flush the system and see how it goes. Good luck.
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